Android ii 5axp-dd
Ultra-Precision Micro Fine 5-Axis Machining Center combined with a flood coolant package for the machining of materials to exacting tolerances.
在高精度上提高生产率, 高质量的工作, 你需要一个知道如何提供准确性的工具, 质量, 精度, 还有速度——所有这些都是同时发生的.
Android ii 5axp-dd就是这样的工具，而且还不止于此. 这是一台制造精良的机器，汇集了切割功率的最新进展, 工作速度, 严格的设计, 热分散, 灵活的操作，确保高速精确工作. 但增加了全5轴铣削能力, 带有直接驱动的倾斜/旋转装置, 这台机器提供的结果是无法复制的.
当你的客户要求完美的时候, 找一台能给你带来利润的机器, 有效地, 并迅速, 一次又一次.
尖端技术不只是用来展示的
- The Android ii 5axp-dd has been integrated with a Tsudakoma direct drive 2-axis high-精度 table with a 5.9“(150mm)直径面板, 将安卓二世变成一个全5轴同步微精度加工中心. 这不仅仅是为了炫耀. 这就是为什么这台机器是非常精确的最佳选择, 硬钢加工在高主轴速度和高横移率: true “high-velocity” machining.
高速生产能力
- High-speed machining technology has progressed rapidly over the last few years and is ready to take on this task using high-RPM spindles, 极其精确的直线电机伺服驱动系统, 高速机器控制器. The 安卓二世-5AXP-DD is a machining center designed from the ground up for extremely precise, 硬钢加工在高主轴速度和高横移率.
任何技术水平的人都做得很好
- 配合发那科31i-B5数控控制器, the 安卓二世 is an exceptionally well-built machine tool that can be operated by users of nearly any skill level. 具有十(10)种预编程加工模式, your operators can produce great results with unsurpassed speed and accuracy—even in the most complex 3D contours.
设计可靠
- The Android II’s heat-symmetric basic frame structure with a high-grade cast iron base ensures twist rigidity against spindle head motion. 其结构保证了热位移的减少, 导致高刚性和减轻重量的平衡. 两个水平相对的, 配备强力磁铁的平面直线电机确保侧面的间隙, 抵消了所有的引力.
- The system’s dual-layer cooling system combines direct forced-oil cooling with a wide-range jacket to separate the spindle head from the casting. 导致完全隔热, the double cooling system positioned between the heat-generating coils is matched by an in-line oil chiller unit to ensure complete control of the coolant temperature. Hot air will never collect at the spindle thanks to the Android II’s centralized exhaust and outside airflow system.
High-speed machining technology has progressed rapidly over the last few years and is ready to take on the task of using high-RPM spindles, 极其精确的直线电机伺服驱动系统, 直接驱动旋转轴, 高速机床控制器, 和先进的刀具涂层. Roku-Roku, 以制造高质量产品而闻名的专业机床制造商, 极其精确的机器, 已经研究并将所有这些技术纳入Android ii 5axp-dd模型. The Android ii 5axp-dd is a machining center designed from the ground up for extremely precise, 硬钢加工在高主轴速度和高横移率: true “high-velocity” machining.
The Roku-Roku Android ii 5axp-dd is an exceptionally well-built machine tool coupled with the Fanuc 31i-B5 CNC controller. Roku-Roku’s Super PC III optimizes velocity and acceleration/deceleration through the use of a super high-speed processor and AI轮廓控制II，高速加工，纳米平滑，和前瞻性块扩展. The combination of high-speed calculation and read-ahead control minimizes geometric errors during high-speed contouring of continuous small motion commands. 超级PC III可以设置为三种不同的模式之一，以满足您的加工要求. The Roku-Roku Android ii 5axp-dd also features Fanuc’s Digital Intelligent Servo System with five-decimal-place input and feedback. 这种组合的结果是无与伦比的速度和准确性, 即使在最复杂的三维轮廓组成的短, 连续的线段或弧.
Roku-Roku Android ii 5axp-dd是围绕热对称框架设计的. 铸件/框架保持其机器姿态，以应对环境温度的变化. 一个对称的框架需要稳定的重复性. 通过对铸件的有限元分析，实现了铸件的优化结构. 通过结构CAD仿真分析实现最小位移. The rib structure for cross rail with micro-fine machining center design has a three-layer hollow structure that is 有效地 achieved with forced ventilation.
Android ii 5axp-dd使用60000 rpm的主轴. 没有足够的主轴转速，就不可能有效地加工淬硬钢. 高转速使操作人员能够在增加进给速度的同时保持切屑负荷和切割深度. The result is a larger volume of stock removal in less time than conventional machining methods. This method of machining also produces superior surface finishes, resulting in less polishing time. 这是一种经过验证的加工方法，可以提高加工各方面的生产率.e.、面铣、侧铣、钻孔等.).
The Roku-Roku Android ii 5axp-dd uses a pair of horizontally opposed linear drive motors mounted in each of the X-, Y-, 和z轴. This design offsets the magnetic force between the motors and minimizes the uneven load on the guides and moving parts a single linear motor creates. Double cooling channels are incorporated to ensure that any coil-generated heat does not affect machining accuracy. 各轴均采用特殊精密滚柱式直线运动方式, 与球型LM导轨相比，接触点增加了6倍. 这种增加的接触面积提高了机器的刚性, 提供高精度的平滑运动. Elongation of the carriage and expanding the supporting width of the casting have also improved the straightness of the cut. 在Android ii 5axp-dd上实现了一种主动隔热系统, 根据室温对机器进行全面的热控制. The system provides coolant thermal control through double-jacketing the spindle housing with a spindle oil cooler and cooling through the Z-axis casting. Other heat sources such as the linear motor coils and control cabinet have been heat isolated and thermally controlled by chiller coolant or forced-air circulation.
The Android ii 5axp-dd has been integrated with a Tsudakoma direct drive 2-axis high-精度 table with a 5.9“(150mm)直径面板, 将安卓二世变成一个全5轴同步微精度加工中心. The Fanuc control has the NC option package for 5-axis machining for full 5-axis program operation.
组件:
- X、Y、Z轴直线电机驱动系统
- z轴热生长补偿
- 特殊精密滚柱式直线运动方式
- 全封闭式设计
- 特殊方式盖，减少运动阻力
- 60000转整电机主轴
- 主轴冷却
- 非接触式工具测量(Blum激光)与空气吹
- 津田驹直驱(RRT-216AA)二轴转台
- 53加仑(200L)冷却液罐
- 20位自动换刀器
- X, Y和Z轴(2纳米)线性尺度
- 工具紧固块
- 自动断电电路
- 工作清洗枪
- 空气吹扫
- 10.4寸彩色显示器
- 2级巡逻灯(黄、红)
- 手动进给
- 一个机器灯(LED)
- 工具箱
- 维护设备
- 调平螺栓和垫板
车载自动化:
- 自动润滑系统
用户界面:
Fanuc 31i-B5控制特点:
- 超级PC X +功能(10种模式操作)
- AI轮廓控制II，高速加工，纳米平滑，和前瞻性块扩展
- 带有2GB程序存储空间的可编辑数据服务器(闪存卡类型)
- 以太网与TCP/IP协议 & RS232通信
- 320米内存(128KB)
- 160米内存(64KB)
- 自定义宏B
- 部分数 & 运行时间显示
- 螺旋插补
额外的好处:
- 启用Remote360°(远程用户监控、诊断、服务支持等)
| 模型 | Android ii 5axp-dd |
|---|---|
| 机器行程:X X Y X Z in (mm) | 17.7 x 13.8 x 7.9 (450 x 350 x 200) |
| 转台尺寸直径:in (mm) | 5.9 (150) |
| 马克斯. 工件直径:in (mm) | 7.87 (200) |
| 最大表负荷:磅. (kg) | 66 (30) |
| 倾斜b轴范围:度 | -90 to +5 |
| 转盘距水高度:in(mm) | 40.16 (1020) |
| 最大旋转速度倾斜轴:RPM | 100 |
| 旋转轴:RPM | 150 |
| 分度精度两个轴:弧秒. | ± 4 |
| 主轴转速 | 3000 ~ 60000 RPM |
| 主轴惠普 | 5 |
| 主轴润滑 | 油雾 |
| 主轴锥度 | 1/10锥度(双平面约束) |
| 刀柄 | HSK-E25 |
| 换刀器尺寸 | 20位标准(可选:40、60、100) |
| 定位精度/重复性:in (μm) | ±0.000039/±0.0000079 (±1.0/±0.2)全行程 |
| 工作台到主轴机头距离:in (mm) | 8.27 (210) |
| 工作台距地面高度:in (mm) | 29.5 (750) |
| 定位精度:in (μm) | ±0.00006 (±1.5) |
| 主轴空气吹扫 | 标准 |
| 经主轴吹风 | NA |
| 带收集器的油雾 | 可选 |
| 线性尺度X, Y, Z轴 | Heidenhain 0.002µm (2nm)标准 |
| 快速遍历速度:in/min. (米/分钟.) | 590 (15) |
| 切割速度(普通模式):in/min. (毫米/分钟.) | 0.04 – 394 (1 ~ 10,000) |
| 切割速度(GR Super PC模式):in/min. (米/分钟.) | 590 (15) |
| 集尘系统 | NA |
| 冷却液罐容量:加仑(L) | 52.8 (200) |
| 机器重量:lb (kg) | 14,109 (6,400) |
| 机器高度:in (mm) | 94.9 (2410) |
| 所需占地面积[马赫. 单位]:in (mm) | 81.5 x 108.5 (2070 x 2775) |
| 控制单元 | Fanuc 31i-B5超高速处理器和Al轮廓控制II和超级PC X功能 |
| 功率要求KVA | 200 ~ 220V 19.0 kVA |
| 空气供给 | 9 cu.ft./min≤72 psi |
相关解决方案
-
五轴加工技术
高速、高精度的机器以强大的动力和灵活性迎接任何挑战.
了解更多 -
直线驱动技术
Hyper-准确的 machinability for tight tolerances and micro-fine work where the details really matter.
了解更多 -
高速加工
Top-of-the-line machinery with added cooling power for consistent performance on mission-critical tasks.
了解更多 -
石墨制造
制造石墨电极的多种解决方案和专业知识.
了解更多 -
铣削自动化
制造石墨电极的多种解决方案和专业知识.
了解更多
-
"Not only does the 5-axis capability of the OPS Ingersoll Eagle V5 milling machine enable us to burn parts with less physical electrodes, it also has a robotic tool changer so we can focus more during the day on things that need constant attention."
布拉德·麦克道尔, 质量工具 & 死的总统 阅读案例分析 -
-
"The Eagle 800 has burn technology that gives us a competitive advantage because it takes about half the time to burn and uses fewer electrodes, 这样既节省时间又节省金钱. bt365体育娱乐的目标是整天和整个周末都跑. I like that we also are cutting down on our carbon footprint by using fewer graphite electrodes and less copper wire than before."
史蒂夫(, 零容忍总统 查看案例研究 -
-
-
